Welding Electrode Plant Manufacturer, Welding Electrode Plant Supplier, Exporter

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Good Quality Welding electrode making machine/Welding electrode production line/welding rod manufacturer plant

Price: 3000000.0 INR /Unit

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Product Details:

Automation Grade Semi Automatic/Automatic
Control System PLC or relay-based control
Cooling System Water-cooled system
Dimension (L*W*H) 15000 mm x 1800 mm x 2200 mm (actual dimensions may vary depending on configuration)
Drive Type Electric/Mechanical
Features High efficiency, low energy consumption, stable performance, easy maintenance
Machine Type Welding Electrode Making Machine/Production Line
Material Heavy-duty MS structure with quality parts
Minimum Order Quantity 1
Noise Level 75 dB(A)
Power Supply 380V/415V, 50Hz/60Hz, 3 Phase
Price 3000000.0 INR
Production Capacity 2-5 ton/8 hours
Size Medium to Large scale industrial setup
Speed 30-90 m/min (depending on model)
Unit of Measure Unit/Units
Unit of Price Unit/Units
Usage & Applications Welding electrode manufacturing for industrial and commercial use
Weight 3500 kg (approx.)
Working Temperature 0-45C

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Versatile Electrode Specification Range

The machine delivers high-precision welding rods within a diameter range of 2.0mm to 5.0mm and lengths from 250mm to 450mm, ensuring compatibility with most standard welding applications. Its design supports various binding agents, catering to different electrode requirements for diverse industrial sectors.

Efficient and Automated Production Process

Equipped with automatic rod cutting, a multi-stage conveyor system, and an advanced extruder, the production line streamlines each stage, from coating to cutting and drying. The infrared/electric heating ovens, coupled with water-cooling and PLC-based control, enable consistent, high-output manufacturing with low energy consumption and stable performance.

Reliable Safety and User-Friendly Operation

Prioritizing operator safety, the machine includes emergency stop and overload protection devices. With simple controls and on-site installation and training provided, only 24 operators are required per shift to run the medium-to-large scale setup efficiently, making it an ideal choice for modern welding rod manufacturers.

FAQs of Good Quality Welding electrode making machine/Welding electrode production line/welding rod manufacturer plant:

Q: How does the welding electrode making machine ensure precision in rod diameter and coating thickness?

A: The machine maintains electrode diameters between 2.0mm and 5.0mm with coating uniformity within 0.05 mm, thanks to its advanced extruder and automated control systems. This guarantees consistent product quality and reliable welding performance.

Q: What binding agents can be used with this electrode production line?

A: The production line is compatible with a wide range of binding agents, making it suitable for various industrial specifications. Adjustments can be made in the mixing unit to accommodate different formulations as per welding rod requirements.

Q: When should maintenance be performed on the welding rod manufacturing plant?

A: Routine maintenance is recommended at regular intervals, such as weekly system checks and monthly inspections, to ensure optimal performance, minimize downtime, and extend the equipments operational life.

Q: Where can this machine be installed, and what are the space requirements?

A: The machine is designed for medium to large-scale industrial setups and requires a dedicated space, with approximate dimensions of 15000 mm x 1800 mm x 2200 mm. Installation is suitable for facilities with a robust 380V/415V three-phase power supply and proper ventilation.

Q: What is the process flow of the welding electrode production line?

A: The process includes wire straightening, rod cutting, coating through extrusion, transfer via a multi-stage belt conveyor, drying using an infrared/electric oven, cooling, and final packingintegrated for smooth, high-capacity manufacturing.

Q: How many operators are needed per shift, and is training provided?

A: The machine typically requires 24 operators for each shift. The manufacturer offers comprehensive on-site installation and operator training to ensure smooth and safe operation.

Q: What are the benefits of using this welding electrode making machine for my business?

A: This machine delivers high efficiency, low energy consumption, and stable output, allowing for increased production capacityup to 5 tons per 8-hour shift. With advanced automation and minimal operator requirements, it ensures reliable quality with reduced labor costs.

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Welding Electrode Plant Manufacturers in India

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Product Details:

Automation Grade Semi-Automatic / Automatic options available
Control System PLC based control panel
Cooling System Water cooled system
Dimension (L*W*H) 8500 x 3500 x 3200 mm
Drive Type Electric Motor Driven
Features Robust structure, Easy operation, High productivity
Machine Type Welding Electrode Making Machine
Material MS (Mild Steel) fabricated body
Minimum Order Quantity 1
Noise Level 75 dB
Power Supply 3 Phase, 415V, 50Hz AC
Production Capacity 2500-4000 kg/shift
Size Standard and customizable
Speed 30-80 m/min adjustable
Unit of Measure Unit/Units
Usage & Applications Manufacturing various types of welding electrodes
Weight 3500 kg (approx)
Working Temperature Ambient to 45C

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Advanced Welding Electrode Production

Our machines incorporate cutting-edge features such as PLC-based controls, water-cooled systems, and electric motor-driven conveyors, ensuring optimal productivity and safety. Each plant is compatible with major Indian and global brands, making it a versatile choice for expanded production needs.

Robust Construction & Customization

The plant boasts a mild steel fabricated body with powder-coated surface treatment, promoting durability even under continuous use. Customers can select standard or customizable dimensions and conveyor systems, enabling tailored setups that fit diverse manufacturing spaces and requirements.

High Output & Easy Operation

Delivering a substantial production capacity of 2,5004,000 kg per shift, these machines are designed to maximize throughput with minimal manpower. User-friendly PLC panels, adjustable speeds, and high automation allow for seamless operation, keeping efficiency at the forefront of your welding electrode manufacturing process.

FAQs of Welding Electrode Plant Manufacturers in India:

Q: How does the welding electrode plant operate during production?

A: The plant operates by feeding MS wire rods of 1.65.0 mm diameter into the machine, where welding flux and iron powder are applied. Using PLC-based controls, the system ensures precise process parameters while the conveyor system, driven by electric motors, transports products through various production stages.

Q: What raw materials are needed for electrode manufacturing in this plant?

A: Key raw materials include MS (mild steel) wire rods as the core, welding fluxes, and iron powder for the coating. Superior-quality materials ensure high-strength electrodes and meet industry standards.

Q: When is the optimal time to perform maintenance on the plant?

A: Routine maintenance should be carried out at regular intervals as recommended in the machines manual, typically after a set number of operation hours or shifts. Scheduled checks enhance machine longevity, safety, and consistent production quality.

Q: Where can these welding electrode plants be installed?

A: These plants are suitable for installation in both small and large industrial manufacturing facilities, given their customizable sizes and robust design. Adequate floor space and proper electrical supply (3 Phase, 415V, 50Hz) are required for optimal installation.

Q: What is the process flow from input wire to finished electrode?

A: The process starts by drawing the MS wire to the required diameter, followed by coating with a flux mixture using specialized machinery. Electrodes are then dried, cut to length, and finished, all managed via an automated or semi-automatic assembly line with PLC panel controls.

Q: How does the plant benefit manufacturers in terms of productivity and safety?

A: With a high output capacity (2,5004,000 kg/shift), robust MS construction, emergency stop, and overload protection, the plant ensures efficient and safe production. User-friendly operation and low manpower requirements translate to reduced labor costs and higher profitability.

Q: What types of electrodes can be manufactured using this plant?

A: The plant is capable of producing a wide range of electrode sizes (1.6mm to 6.0mm), suitable for various welding applications across construction, automotive, and heavy engineering sectors.

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welding electrode plant in South Africa

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in United Arab Emirates

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Kano

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Tanzania

Price: 2500000 INR /Unit

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Product Details:

Automation Grade Semi-Automatic
Control System PLC Controlled
Cooling System Water Cooled
Delivery Time 1 Months
Dimension (L*W*H) 6500 x 3100 x 2200 mm
Drive Type Electric Motor Driven
Features High precision, durability, stable performance
Machine Type Welding Electrode Plant
Material Mild steel, stainless steel, and alloy
Minimum Order Quantity 1
Noise Level <75 dB
Power Supply 415V, 50Hz, 3 Phase
Price 2500000 INR
Production Capacity 1000 kg/shift
Size Standard
Speed 60-80 m/min
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units
Usage & Applications Manufacturing welding electrodes for industrial use
Weight Approx. 4,500 kg
Working Temperature 0 - 45C

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Precision and Versatility for Diverse Applications

This welding electrode plant in Tanzania offers exceptional flexibility, accommodating different electrode diameters and lengths. Its semi-automatic operation and PLC-controlled system ensure reliable performance, meeting the high demands of various industrial sectors. The plants ability to handle multiple coating types and alloy materials makes it ideal for manufacturing electrodes tailored to distinct welding requirements.

Efficient Production and Robust Safety Features

Designed for productivity, the plant delivers a capacity of 1000 kg per shift while maintaining a minimal noise level (<75 dB) and low power consumption (1215 kW/hr). Strict safety standards are upheld with features such as emergency stop, safety guards, and overload protection, providing operators peace of mind during operation.

FAQs of welding electrode plant in Tanzania:

Q: How does the wire feeder system ensure electrode quality in this plant?

A: The plant utilizes a precision servo-controlled wire feeder system, which guarantees consistent and accurate wire feed rates. This results in uniform core alignment and stable electrode quality, critical for producing reliable welding electrodes in industrial settings.

Q: What types of electrode coatings can be produced using this plant?

A: The plant supports various coating types including rutile, basic, cellulosic, hard facing, and special alloy. This versatility enables manufacturers to produce electrodes suitable for a wide range of metals and welding applications.

Q: When is installation and commissioning provided for this welding electrode plant?

A: Installation and commissioning services are available upon request. Once arrangements are made, the expert technical team oversees setup and testing, ensuring optimal performance and immediate readiness for production.

Q: Where can the welding electrode plant be installed, considering its operational requirements?

A: This plant is ideal for installation in industrial environments with access to a 415V, 50Hz, 3-phase power supply. It operates efficiently within a temperature range of 045C and humidity of 10%90% RH, making it suitable for diverse regions in Tanzania.

Q: What is the process of electrode manufacturing in this plant?

A: The process begins with binding and mixing the coating material, which is then precisely applied to the core rods via the controlled feeder. The electrodes are shaped using alloy steel hardened dies and then dried and finished, ready for packing and industrial use.

Q: How does the semi-automatic PLC control system benefit plant operation?

A: The PLC-controlled system automates key production steps, ensuring accuracy, reducing manual errors, and offering user-friendly interfaces for easy monitoring. This leads to stable output and improved efficiency.

Q: What are the main benefits of choosing this welding electrode plant for manufacturers?

A: Manufacturers benefit from high precision, durable components, a high production capacity (up to 1000 kg/shift), and compatibility with various materials and coatings. Robust safety features, customizable installation, and reliable after-sales support further enhance long-term cost-effectiveness.

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welding electrode plant in Turkey

Price: 2500000 INR /Unit

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Product Details:

Automation Grade Semi-Automatic / Fully Automatic options available
Control System PLC based intelligent control system
Cooling System Water cooled systems for critical units
Delivery Time 1 Months
Dimension (L*W*H) Approx. 12000 mm x 3000 mm x 4500 mm
Drive Type Electric motor driven
Features High productivity, reliable operation, modular construction, low maintenance
Machine Type Continuous and batch type electrode plant
Material Mild steel, stainless steel contact parts
Minimum Order Quantity 1
Noise Level <80 dB
Power Supply 380V / 415V, 3 Phase, 50-60 Hz
Price 2500000 INR
Production Capacity 1200 kg/shift or up to 10 ton/day
Size Medium & Large industrial setup
Speed 15-30 meters/min (adjustable)
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units
Usage & Applications Fabrication shops and welding electrode manufacturing industries
Weight Approx. 10,000 kg
Working Temperature Ambient to 60C

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Advanced Production Flexibility

Catering to changing industry demands, this welding electrode plant supports both batch and continuous production models. Customizable electrode diameter and length ranges offer high adaptability for diverse manufacturing needs. The intelligent PLC control system ensures consistent quality and automation, while adjustable speed settings keep production rates optimized.

Efficiency and Low Maintenance

Featuring a water-cooled system for critical units, the plant is engineered for maximum uptime and minimal operational interruptions. Its powder-coated or painted surfaces provide durability and ease of cleaning, while mild steel and stainless steel contact parts ensure corrosion resistance and longevity with minimal maintenance required.

Versatile Raw Material Compatibility

From MS wire to complex chemical mixes, the plant seamlessly handles a spectrum of raw materials. This compatibility allows manufacturers to produce a wide array of welding electrodes, ensuring output meets both domestic and international standards across fabrication shops and industrial supply chains.

FAQs of welding electrode plant in Turkey:

Q: How does the welding electrode plant handle different raw materials?

A: The plant is designed to process a wide range of raw materials, such as mild steel wire, ferro alloys, powders, and specialized chemicals. Its modular construction and integrated powder coating system facilitate the seamless handling and transformation of these materials into high-quality welding electrodes.

Q: What is the electrode diameter and length range supported by this plant?

A: This plant supports an electrode diameter range from 2.0 mm to 6.0 mm and lengths between 250 mm and 450 mm, accommodating a variety of welding applications and customer specifications.

Q: When is it advantageous to opt for a fully automatic configuration over a semi-automatic one?

A: A fully automatic configuration is ideal for operations seeking maximum production efficiency, minimal manual intervention, and higher consistency in quality. If your facility handles large-scale production up to 10 tons per day, full automation optimizes manpower and reduces operational errors.

Q: Where is this welding electrode plant typically installed?

A: The plant is intended for medium to large industrial setups, fabrication shops, and dedicated welding electrode manufacturing facilities, offering both flexibility and scalability for different production environments.

Q: What processes does the plant automate, and how does this benefit users?

A: The plants PLC-based intelligent control system automates critical processes such as feeding, coating, drying, and cutting. This reduces manual labor, increases efficiency, and ensures consistent electrode quality, translating into higher productivity and lower operational costs.

Q: How much manpower is needed per shift, and what are the plants electrical requirements?

A: Only 2 to 3 personnel are required per shift, thanks to the plants automation and user-friendly controls. It operates efficiently with an electrical consumption of 11 to 15 kW per hour, depending on the model, and requires a 380V/415V, 3-phase, 50-60 Hz power supply.

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welding electrode plant in Port Harcourt

Price: 2500000 INR /Unit

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Product Details:

Automation Grade Semi-Automatic
Control System PLC Based
Cooling System Air & Water Cooled
Delivery Time 1 Months
Dimension (L*W*H) 8600 x 2200 x 2700 mm
Drive Type Electric Motor Driven
Features Robust Design, Efficient Performance, Easy Operation
Machine Type Welding Electrode Making Machine
Material Mild Steel Body
Minimum Order Quantity 1
Noise Level Low (<75 dB)
Power Supply Three Phase, 415V, 50 Hz
Price 2500000 INR
Production Capacity 5000-8000 kg/shift
Size Standard Industrial Size
Speed 25-45 m/min
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units
Usage & Applications Manufacturing Various Types of Welding Electrodes
Weight Approx. 4500 kg
Working Temperature 0C to 45C

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Advanced Manufacturing Technology

Our welding electrode making machine features semi-automatic operation, supported by a reliable PLC-based control system. It streamlines production with minimal labor while maintaining top-notch quality across various electrode types and sizes. The machine is ideal for high-volume, precision-focused electrode manufacturing applications.

Safety, Durability, and Efficiency

Built with a sturdy mild steel body, the plant incorporates advanced safety features like emergency stop and overload protection. Its low operating noise (below 75 dB), air and water-cooling systems, and industrial-grade design ensure sustained, safe, and efficient performance even under demanding conditions.

Versatile Applications

Designed for flexibility, the plant accommodates multiple coating types such as rutile, basic, and cellulosic, making it suitable for a wide array of industrial welding requirements. Its adaptability ensures users can scale or diversify their electrode production according to market and project demands.

FAQs of welding electrode plant in Port Harcourt:

Q: How does the plant accommodate different electrode diameters and lengths?

A: The plant is engineered to handle electrode diameters ranging from 2.5mm to 5.0mm and lengths between 300mm and 450mm. Adjustments can be made through the PLC-based control system to quickly switch between different sizes for varying production needs.

Q: What is the typical operator requirement for this welding electrode plant?

A: The system is designed for semi-automatic operation, requiring only 2-3 skilled operators per shift for efficient and safe functioning. This low manpower requirement reduces operating costs while ensuring optimal productivity.

Q: When and where is this plant most effectively used?

A: This welding electrode plant is ideally suited for industrial settings, especially in regions like Port Harcourt where high-volume welding electrode production is essential. It operates effectively within a temperature range of 0C to 45C and in areas supplied with three-phase, 415V, 50 Hz power.

Q: What safety features are integrated into the machine?

A: The plant comes with crucial safety enhancements including an emergency stop button and overload protection to safeguard both personnel and equipment during operation. Additionally, it features highly visible industrial safety markings for a secure working environment.

Q: How does the electrode manufacturing process work in this plant?

A: Raw wire is fed into the plant, where it undergoes coating (ranging from rutile to cellulosic), pressing, and drying, all governed by a PLC-based system that ensures consistency and quality. The machines air and water cooling systems maintain stable operating conditions.

Q: What are the core benefits of using this welding electrode making machine?

A: Key advantages include robust and reliable construction, efficient production (5,000-8,000 kg per shift), easy operation, and versatile adaptation to various coating types and electrode sizes. Its low noise and strong safety features further enhance workplace conditions and productivity.

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welding electrode plant in Cape Town

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Cairo

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Zimbabwe

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Nigeria

Price: 2500000 INR /Unit

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Product Details:

Automation Grade Semi-Automatic / Automatic
Control System PLC Based Control Panel
Cooling System Water cooled system
Delivery Time 1 Months
Dimension (L*W*H) 9500mm 1600mm 1700mm
Drive Type Electric Motor Driven
Features Robust construction, easy operation, low maintenance
Machine Type Welding Electrode Production Line
Material Mild Steel Body with Stainless Steel Contact Parts
Minimum Order Quantity 1
Noise Level < 75 dB
Power Supply 415V/50Hz/3 Phase
Price 2500000 INR
Production Capacity 2 to 10 Tons per Shift
Size Standard / Customizable
Speed Adjustable up to 120 rods/min
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units
Usage & Applications For manufacturing various types of welding electrodes
Weight Approx. 3500 Kg
Working Temperature 5C to 45C

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Cutting-Edge Electrode Manufacturing Technology

This production line incorporates state-of-the-art automation and control systems, engineered for durable performance. The PLC-based panel allows for precise adjustments, while an automatic wire feeder and water-cooled mechanisms optimize operational efficiency. The equipment operates within a wide temperature range and features noise control under 75 dB, enhancing workplace safety and comfort.

Flexible Coating and Customization Options

Our plant caters to the complete spectrum of electrode coatings, including Rutile, Basic, and Cellulosic, ensuring adaptability to diverse industrial requirements. The modular design allows for standard or custom dimensions, providing clients with flexibility in plant setup. Its robust body, stainless steel parts, and anti-corrosive paint guarantee longevity and operational reliability.

FAQs of welding electrode plant in Nigeria:

Q: How does the welding electrode plant automate and control the production process?

A: The plant features a semi-automatic or fully automatic configuration, utilizing a PLC-based control panel for precise regulation. The automatic wire feeder streamlines electrode production, while operators can adjust speed up to 120 rods per minute. This advanced automation ensures consistent quality and minimal manual intervention.

Q: What types of welding electrodes can this plant manufacture?

A: Our electrode plant can manufacture all standard types, including Rutile, Basic, and Cellulosic coated electrodes. It supports diameter ranges from 2.0 mm to 5.0 mm and lengths between 250 mm and 450 mm, making it suitable for various industrial welding applications.

Q: When will the welding electrode plant be operational after installation?

A: Installation usually takes between 60 to 90 days after order confirmation and site readiness, allowing for setup, commissioning, and operator training within the specified timeframe.

Q: Where can clients access service and technical support for the plant in Nigeria?

A: Comprehensive service and technical support are available throughout Nigeria. Our team provides installation, training, troubleshooting, and ongoing maintenance to ensure optimal plant performance.

Q: What are the key steps in the electrode production process within this plant?

A: The process involves automatic wire feeding, electrode rod cutting, coating application (using selectable types), drying, quality inspection, and final packaging. The PLC-controlled system ensures efficiency and reduces operational errors at each stage.

Q: How many operators are required per shift and what skills are needed to run the plant?

A: Each shift typically requires 4 to 6 trained personnel. Operators should be familiar with basic industrial machinery operation, safety procedures, and quality control. Training is included during installation.

Q: What are the benefits of investing in this welding electrode manufacturing plant?

A: Clients benefit from high production capacity (2 to 10 tons per shift), compatibility with major raw material suppliers, automated controls, low maintenance design, anti-corrosive finishes, and reliable after-sales support within Nigeria.

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welding electrode plant in Algeria

Price: 2500000 INR /Unit

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Product Details:

Automation Grade Semi-Automatic / Automatic
Control System PLC Based Panel with Touch Screen
Cooling System Water cooling / Air cooling options
Delivery Time 1 Months
Dimension (L*W*H) 14500 mm x 1900 mm x 2200 mm
Drive Type Electric Motor Driven
Features High productivity, energy efficient, low maintenance, modular design
Machine Type Welding Electrode Production Line
Material Heavy-duty Mild Steel Construction
Minimum Order Quantity 1
Noise Level Below 75 dB
Power Supply Three Phase, 380-415V, 50 Hz
Price 2500000 INR
Production Capacity 1000 - 4000 kg/shift
Size Customizable as per requirement
Speed 40 - 100 m/min (adjustable)
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units
Usage & Applications Manufacturing welding electrodes of different types and sizes
Weight Approx. 6000 kg
Working Temperature 5C - 45C

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Efficient Production with Automation

This electrode production plant leverages semi-automatic or fully automatic operation, powered by advanced PLC control panels with easy-to-use touch screens. The automatic wire feeding and adjustable speed (40 to 100 m/min) enable high productivity and consistent quality for every shift.

Designed for Safety and Reliability

Safety is paramount with integrated emergency stop switches and overload protection systems. Sturdy mild steel construction, corrosion-resistant finishes, and noise levels kept below 75 dB ensure a safe and comfortable working environment. The entire process operates smoothly on a standard three-phase power supply.

Versatile Application and Customization

Capable of handling various electrode types and sizes, this production line accommodates a wide range of welding applications. With customizable machine size and flexible packaging options, the plant adapts seamlessly to unique customer requirements and diverse operational needs.

FAQs of welding electrode plant in Algeria:

Q: How is the welding electrode manufacturing process carried out in this plant?

A: The process begins with raw materialsmild steel wires, rutile, iron powder, and binder chemicalsfed into precision systems. Automated wire feeding shapes electrodes, which are then coated to the specified thickness (1.03.0 mm). Baking ovens process up to 1000 kg per batch, ensuring optimal electrode properties. All functions are monitored and controlled via a PLC-based panel for accuracy and consistency.

Q: What range of electrode diameters and lengths can be produced?

A: The plant is capable of producing welding electrodes with diameters ranging from 2.5 mm to 6.0 mm and lengths between 250 mm and 450 mm. Coating thickness can also be adjusted within the 1.03.0 mm range, catering to various welding needs.

Q: When is installation completed and after-sales support available?

A: Typical installation requires 3045 days, depending on site preparation and customization. After-sales service is fully available within Algeria, ensuring prompt assistance for maintenance, troubleshooting, and spare parts supply.

Q: Where can this plant be installed and does it require special foundation work?

A: The plant can be installed at any location in Algeria with a reliable three-phase (380415V, 50 Hz) power source. It requires a concrete base foundation for stable and vibration-free operation, with flexible layout dimensions to suit different factory spaces.

Q: What are the main benefits of using this electrode production line?

A: Key benefits include high productivity (10004000 kg per shift), low maintenance needs, modular design for easy upgrades, energy efficiency, and user-friendly controls. The plant is built for durability with a corrosion-resistant finish, and offers flexible customization to fit diverse business needs.

Q: How many operators are needed for each shift, and what is the noise level?

A: Only 23 operators are required per shift due to the high level of automation. The machine operates quietly, with noise levels maintained below 75 dB, resulting in a comfortable working environment.

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welding electrode plant in Durban

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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Welding Electrode Plant In Saudi Arabia

Price: 2500000.0 INR /Unit

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Product Details:

Delivery Time 1 Months
Main Domestic Market All India
Minimum Order Quantity 1
Payment Terms Cash Advance (CA), Cash in Advance (CID)
Price 2500000.0 INR
Sample Available No
Sample Policy Contact us for information regarding our sample policy
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

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welding electrode plant in Riyadh

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Jeddah

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Dubai

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Abu Dhabi

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Alexandria

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Lagos

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Johannesburg

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Morocco

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Texas

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in California

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Botswana

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Uganda

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant for sale

Price: 3000000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 3000000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Ohio

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Egypt

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Sharjah

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Dammam

Price: 2500000 INR /Unit

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Product Details:

Delivery Time 1 Months
Minimum Order Quantity 1
Price 2500000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

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welding electrode plant in Mexico

Price: 2500000 INR /Unit

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Product Details:

Automation Grade Semi Automatic/Automatic
Control System PLC Based
Cooling System Water Cooling System
Delivery Time 1 Months
Dimension (L*W*H) Approx. 18m x 5m x 4.5m
Drive Type Heavy Duty Motor Driven
Features Robust construction, low maintenance, high efficiency, user-friendly operation
Machine Type Welding Electrode Making Plant
Material Stainless Steel/High Grade Steel
Minimum Order Quantity 1
Noise Level Below 75 dB(A)
Power Supply 415 V / 380 V, 50-60 Hz, 3 Phase
Price 2500000 INR
Production Capacity 800-1200 kg/hour
Size Customizable as per requirement
Speed Adjustable up to 90 m/min
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units
Usage & Applications Manufacture of welding electrodes all sizes
Weight Approx. 10 Tons
Working Temperature Ambient to 50C

Specification

Production Capacity 21000 kg per hour
Automation Grade Semi-Automatic
Phase 3 Phase
Material MS ( Body )
Power Source Electric
Voltage 440V
Surface Finishing Color Coated
Country of Origin Made in India
Motor Power 100 HP

Advanced Automation for Consistent Quality

Equipped with a semi-automatic to fully automatic setup, including PLC-based controls, our plant ensures uniform electrode quality and reduces manual intervention. The multi-roller wire straightening method and automatic vibratory feeding system allow for precise material handling, resulting in consistently high output and minimal downtime.

High Production Capacity Meets Diverse Needs

With the ability to produce between 800 to 1200 kg of electrodes per hour, this plant is ideal for medium to large-scale manufacturers. Adjustable speed, customizable dimensions, and robust build cater to various industrial requirements, ensuring flexibility and scalability for expanding businesses.

Superior Safety and Energy Efficiency

Featuring emergency stop, overload protection, and a noise level below 75 dB(A), our plant prioritizes both operator safety and workplace comfort. Energy consumption is optimized between 24-35 kW, and the water cooling system maintains reliable performance even in demanding ambient temperatures up to 50C.

FAQs of welding electrode plant in Mexico:

Q: How does the automatic vibratory feeding system improve the production process?

A: The automatic vibratory feeding system streamlines wire feeding by minimizing manual handling and ensuring consistent material flow. This leads to smoother operation, reduced chances of wire jams or interruptions, and overall higher productivity.

Q: What benefits does the multi-roller wire straightening method offer?

A: Multi-roller wire straightening enhances electrode quality by precisely aligning the wire before coating. This method eliminates bends and imperfections, ensuring electrodes are straight and consistent, which is crucial for optimal welding performance.

Q: When should the baking oven be set to its maximum temperature range of 450C?

A: The baking oven should reach up to 450C when a specific electrode formulation or coating type requires high curing temperatures for optimal adhesion and bonding, as recommended by the electrode manufacturers process specifications.

Q: Where is this welding electrode plant best utilized?

A: This plant is most suitable for welding electrode manufacturing facilities that require high throughput and versatile electrode size production, particularly those serving industrial, construction, or repair sectors across Mexico and neighboring regions.

Q: What is the process flow within the welding electrode making plant?

A: The typical process includes wire straightening using multi-roller, automatic feeding, cutting to specified stick lengths, coating the wire with the desired thickness, baking at controlled temperatures, and automated coolingresulting in finished electrodes ready for packaging.

Q: How does the control system enhance user operation and machine efficiency?

A: The PLC-based control system enables user-friendly operation by automating key functions, diagnosing faults in real time, and allowing easy adjustments of production parameters, thus maximizing process reliability and efficiency.

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Welding Electrode Plant

Price: 3000000 INR /Unit

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Product Details:

Certifications ISO 9001:2008
Delivery Time 1 Week
Main Domestic Market All India
Minimum Order Quantity 1
Price 3000000 INR
Supply Ability 1 Per Day
Unit of Measure Unit/Units
Unit of Price Unit/Units

India's Leading Welding Electrode Manufacturing Plant in Coimbatore. Deccan Dynamics incorporated in the year 1989. We have emerged ourselves as a manufacturer and exporter of Welding Electrode Plant and Machinery, MIG Wire Plant and many more plants as per international standards and clients' requirements.

Features :

High Performance
Easy Operation
Low Maintenance
Sturdy And Corrosion Resistant.

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Welding Rod Plant

Price: 3000000 INR /Unit

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Product Details:

Certifications ISO 9001:2008
Delivery Time 1 Week
Main Domestic Market All India
Minimum Order Quantity 1
Price 3000000 INR
Supply Ability 1 Per Day
Unit of Measure Unit/Units
Unit of Price Unit/Units

Welding Rod Plant is a highly productive industrial solution that is designed to produce large number of welding electrode with precision and accuracy. It is capable to make rods of different lengths and diameters that can be easily adjusted with the help of an intelligent control panel. The offered Welding Rod Plant has a sturdy horizontally aligned design that is capable to bear extreme loads. Buy from us this industrial machine at a low price range.

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Welding Electrode Machinery Plant

Price: 3000000 INR /Unit

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Product Details:

Delivery Time 1 Week
Main Domestic Market North India
Minimum Order Quantity 1
Price 3000000 INR
Supply Ability 1 Per Month
Unit of Measure Unit/Units
Unit of Price Unit/Units

Deccan Dynamics is one of the leading manufacturer & exporter of Welding Electrode Machinery Plant in India. Well known experience in this market. Our range of Welding Electrode Machinery Plant is high quality & good service support.

Features of Welding Electrode Machinery Plant :

Timely Delivery
Good Service Support
Quality commitment

Product details

Capacity 22000 kg per hour
Automation Grade Semi-Automatic
Frequency 50-60 Hz
Voltage 410V
Brand Deccan
Material MS
Country of Origin Made in India
Motor Speed 100 HP
Power Source Electric

		DD 100	DD 200	DD 800
Cuts/ minute	Nos	100-120	180-200	600-800 cuts
Wire dia	mm	2.5- to 5.00	2.5- to 5.00	2.5- to 6.3
Cutting length	mm	250 to 450	250 to 450	300, 350 to 450
Speed	M/min	35-42	63-70	210-280
No. of straightening dies	Nos	5 T.C	5 T.C	7 T.C
No. of feed wheels	Nos	4	4	7
Cutter Nozzle		Material T.C	Material T.C	Material T.C
Power	Hp	5	8.5	28.5

		DD 100	DD 200	DD 800
Cuts/minute	Nos.	100 - 120	180 - 200	600 -800 cuts
Wire Dia	mm	2.5 to 5.00	2.5 to 5.00	2.5 to 6.3
Cutting Length	mm	250 to 450	250 to 450	300, 350 & 450
Speed	M/min	35 - 42	63 -70	210 -280
No. of Straightening dies	Nos.	5 T.C.	5 T.C.	7 T.C.
No. of Feed Wheels	Nos.	4	4	7
Cutter Nozzle		Material T.C.	Material T.C.	Material T.C.
Power	HP	5	8.5	28.5

Plant Capacity MT/8 Hr.sft	Extrusion Force (Ton)	Power (KW)	Flux Cylinder Capacity (Lt)	Flux Discharge cc/Min
1	36	2.25	3.5	800
3	65	3.75	7	2500
5	130	11.25	15	4500
8	225	18.75	33	7000

Plant capacity		1	3	5	7	8	10
Press Capacity	Tons	7	7	20	20	30	30
Normal Working Pressure	Kg / cm2	80	80	80	80	80	80
Max. Operating Pressure	Kg / cm2	90	90	90	90	90	90
Stroke	mm	200	200	250	250	250	250
Piston Rod Size	mm	Dia 56	Dia 56	Dia 90	Dia 90	Dia 110	Dia 110
Flux Cylinder Bore	mm	100	110	145	145	205	220
Main Hydraulic cylinder Bore	mm	100	100	160	160	210	210
Power	HP	3	3	5	5	10	10
Door Cylinder Bore	mm	Dia 50	Dia 50	Dia 50	Dia 50	Dia 70	Dia 70
Cake Height	mm	100-125	100-125	100-150	100-150	100-150	100-150
Door Cylinder Piston rod Size	mm	Dia 25	Dia 25	Dia 25	Dia 25	Dia 36	Dia 36
Unit Pressure on Flux at 90 Kg / cm2	Kg / cm2	90	70	100	100	80	80